CFD Simulation of Methane Steam Micro-Reformer: Channel Design and Inlet/Outlet Configuration

Abstract

Micro-reformers used for producing hydrogen with a high surface-to-volume ratio in small-scale fuel cells were investigated. To this end, scrutinizing and exploiting all areas of micro reformers is very important. Parallel micro-channels have shown good performance in eliminating dead volumes. Inlet/outlet configuration has great effect on the velocity distribution through micro-channels. In this study, four configurations (1 inlet/1 outlet on the same and opposite sides; 1 inlet/2 outlets on the same and opposite sides) were studied through simulation and 1 inlet/2 outlets on opposite sides were found to have the lowest velocity difference, hence having the best configuration. Simulations were carried out at 600 °C, 1 atm, with S/C=3 and feed flow rate of 100 mL/min. Three channel patterns (i.e., parallel, splitting-jointing and pin-hole) were compared in terms of Figure of Merit (FoM) and specific conversion. Parallel channel design revealed a high value of specific conversion to be about 5.36×10−5